Plan check rejections on nonstructural anchorage almost always trace back to the same root cause: the engineer skipped a step in the ASCE 7-22 force chain, or applied an ASCE 7-16 habit (the old 1 + 2·z/h term, an obsolete Rp, a forgotten Ω0) to a 2025 CBC project. This article walks the entire calculation, end to end, for a representative piece of mechanical equipment so you can see where every variable comes from and how the demand drops onto each anchor.
The example we'll solve
- 1,200 lb floor-mounted air-cooled chiller (Wp = 1,200 lb).
- Mounted on the 4th-floor mechanical mezzanine of a 5-story essential-facility hospital (z = 50 ft, h = 65 ft).
- Building SFRS: special steel concentrically braced frame (Table 12.2-1).
- Site: Los Angeles. SDS = 1.50 g.
- Anchorage: four 5/8" post-installed expansion anchors at the corners of a 36" × 24" footprint.
- Center of mass 30" above the base. Concrete: 4,000 psi normal-weight, cracked.
Step 1 — Component importance factor Ip
Per ASCE 7-22 §13.1.3, this is a Risk Category IV facility and the chiller serves life-safety HVAC for surgery — Designated Seismic System. Ip = 1.5. (See our deep dive on the component importance factor.)
Step 2 — Component coefficients CAR and Rpo
From Table 13.6-1 (mechanical and electrical components), an air-cooled chiller falls under "HVAC components — air handlers, chillers, cooling towers, condensers". Read across:
- CAR = 1.0 (rigid, base-mounted)
- Rpo = 1.5
- Ω0p = 2.0 (used later for concrete-controlled anchor design)
Step 3 — Height amplification Hf and ductility Rμ
For a 5-story building with a special steel concentrically braced frame (R = 6 in Table 12.2-1), interpolate Hf from Table 13.3-1 with z/h = 50/65 = 0.77:
With a1 = 1/N = 0.20 (5 stories) and a2 = capped appropriately, Hf ≈ 1.20. The ductility modifier Rμ from Table 13.3-1 for a special concentric braced frame is 1.5.
Step 4 — Compute Fp
Fp = 0.4 × 1.50 × 1.5 × 1,200 × (1.20 / 1.5) × (1.0 / 1.5) = 576 lb.
Step 5 — Apply the bounds
- Fp,min = 0.3 × SDS × Ip × Wp = 0.3 × 1.5 × 1.5 × 1,200 = 810 lb ✱ governs
- Fp,max = 1.6 × SDS × Ip × Wp = 1.6 × 1.5 × 1.5 × 1,200 = 4,320 lb
Because the calculated 576 lb is below Fp,min, the design force is Fp = 810 lb. (See the bounds article: Fp,min and Fp,max in ASCE 7-22.)
Step 6 — Vertical seismic component Fv
Fv = ±0.2 · SDS · Wp = ±0.2 × 1.5 × 1,200 = ±360 lb.
Step 7 — Free-body diagram and anchor forces
Apply Fp = 810 lb horizontally at the center of mass (30" up). Combine with gravity (Wp = 1,200 lb) and ±Fv. With four anchors in a 36" × 24" rectangle, the worst-case anchor carries:
- Tension from overturning about the long edge: T = (Fp × hcg − (W − Fv) × d/2) / (n × d) = (810 × 30 − (1,200 − 360) × 12) / (2 × 24) = (24,300 − 10,080) / 48 ≈ 296 lb / anchor.
- Shear: V = Fp / 4 = 203 lb / anchor.
Step 8 — Apply Ω0 for concrete-governed limit states
Per ASCE 7-22 §13.4.2, anchorage in concrete or masonry whose strength is governed by the concrete (breakout, pullout, side-face blowout) must use the over-strength force:
- TΩ = Ω0p × T = 2.0 × 296 = 592 lb
- VΩ = 2.0 × 203 = 406 lb
Steel-strength checks of the anchor itself use the un-amplified T and V. (More on this distinction in the Ω0 article.)
Step 9 — ACI 318-19 §17.8 tension–shear interaction
For each governing limit state (steel, breakout, pullout), check:
For a 5/8" Hilti KB-TZ2 in 4,000 psi cracked concrete with 4" embedment and ≥ 6" edge distance (Table from ESR-4266), φNn,steel ≈ 7,500 lb and φNn,breakout ≈ 4,200 lb. Demand ratio at steel: 296/7,500 + 203/3,200 = 0.10 → comfortable.
Step 10 — Document for plan check
- State the governing equation, code edition, and SFRS.
- Show every variable on the cover page (SDS, Ip, Hf, Rμ, CAR, Rpo, Ω0p).
- Include the Fp,min/Fp,max check explicitly.
- Show the free-body diagram and the orthogonal-direction check.
- Tabulate every limit state: steel tension/shear, concrete breakout, pullout, side-face blowout, pryout, and the §17.8 interaction.
- Reference the anchor's ICC-ES ESR for the assumed embedment, edge distance, and cracked-concrete factors.
Skip the arithmetic — use our calculator
Our Seismic Anchor Calculator performs every step above and outputs a stamp-ready PDF. For more context, see Equipment Anchorage Design and Anchor Bolt Design Examples.
Have a real project? Send us your equipment data sheet and we'll return a PE/SE-stamped calculation package.
